Air Fryer Taco Stuffed Shells

Section: Creative Tex-Mex and Fusion Dishes

These jumbo pasta shells are filled with tender carnitas and cheddar cheese, then air fried for a crispy outside and gooey center. The shells are first cooked until tender, then assembled with a meat and cheese filling before air frying at 400°F until golden brown. A creamy sour cream and taco seasoning dip complements the rich flavors perfectly. Ideal for snacks, party appetizers, or a crowd-pleasing dinner with easy preparation and satisfying textures.

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Crafted By Lana
Updated on Wed, 31 Dec 2025 19:42:09 GMT
A plate of food with a pastry and a white sauce. Pin it
A plate of food with a pastry and a white sauce. | lanatable.com

These Air Fryer Taco Stuffed Shells are a creative twist combining the comforting flavors of taco filling with the satisfying texture of baked shells. They come out with a slightly crunchy exterior and a gooey, cheesy, meaty interior that makes for an irresistible appetizer or main dish. Perfect for game days, movie nights, or any gathering where you want something fun and filling, this recipe brings a fresh take to taco night favorites using your air fryer.

I first made these for a casual weekend get together and they disappeared so fast that now everyone asks me to make them at every party. The ease of cooking and the fun presentation make it a crowdpleaser every time.

Ingredients

  • Jumbo pasta shells: choose a good quality box and cook them fully not just al dente for the best texture
  • Carnitas: bring tender, flavorful meat that pairs perfectly with taco seasoning but you can substitute with other tacostyle fillings if you prefer
  • Cheddar cheese: cut into sticks for easy stuffing select a sharp or mild option based on your taste
  • Nonstick cooking spray: helps crisp the shells evenly in the air fryer and prevents sticking
  • Sour cream: adds a cool creaminess to the dipping sauce that balances the bold flavors
  • Taco seasoning: boosts the filling and dipping sauce with classic Mexican inspired spices use a trusted blend for the best flavor

Instructions

Cook the Pasta:
In a large pot of boiling salted water, place the jumbo pasta shells and cook according to the package directions making sure they are fully cooked through, not al dente. Drain and rinse with cool water to stop cooking and make them easier to handle.
Prepare the Filling:
Take one shell and cup it gently in your palm. Add about a tablespoon of carnitas into the shell, then wedge a stick of cheddar cheese on top of the carnitas inside the shell.
Seal with the Lid Shell:
Take a second pasta shell and carefully press it over the open side of the filled shell to create a "lid" sealing the filling inside. This double shell method keeps everything contained during air frying.
Ready the Air Fryer:
Spray the bottom of the air fryer basket generously with nonstick cooking spray to prevent sticking and help get that crispy texture on the shells' bottom.
Arrange the Shells:
Place the stuffed shells in a single layer in the basket leaving a little breathing room between them. This spacing ensures even air circulation and browning.
Spray and Cook:
Spray the tops and exposed sides of the shells with the cooking spray. Set the air fryer to 400 degrees Fahrenheit and cook for 13 minutes. The shells should become crispy and turn a light golden brown.
Keep Warm and Serve:
Remove the shells from the air fryer and keep warm on a serving dish while you cook any remaining batches.
Prepare the Dipping Sauce:
In a small bowl, stir together sour cream and taco seasoning to taste, creating a creamy dipping sauce that complements the stuffed shells beautifully.
Serve:
Serve the stuffed shells warm alongside the dipping sauce and enjoy the combination of textures and bold flavors.
A pastry with meat inside of it. Pin it
A pastry with meat inside of it. | lanatable.com

My favorite part about this recipe is the combination of gooey cheddar cheese with the savory carnitas wrapped in tender pasta. I still remember the first time I made these for a family party and everyone was fascinated by the unusual doubleshell technique. It easily became a new favorite in our rotation.

Storage Tips

Store leftover stuffed shells in an airtight container in the refrigerator for up to three days. When reheating, use the microwave for convenience, but if you prefer the shells to be crisp again, a quick warm up in the air fryer works well for about three to five minutes. Avoid stacking them when reheating to keep that texture.

Ingredient Substitutions

You can swap carnitas for ground beef taco filling, shredded chicken fajita mix, or even a vegetarian meat substitute depending on dietary preferences. Try mozzarella or pepper jack cheese if you want a different melting profile and spice level. For a dairyfree option, consider vegan cheeses and sour cream alternatives.

Serving Suggestions

These shells are perfect as finger foods or appetizers but paired with a fresh salad, corn on the cob, or Mexican rice, they make a complete meal. Serve with extra sour cream, guacamole, or salsa on the side to add more layers of flavor.

A bowl of sauce and a plate of food. Pin it
A bowl of sauce and a plate of food. | lanatable.com

These Air Fryer Taco Stuffed Shells are an easy crowd pleasing snack or meal. Serve them warm with the seasoned sour cream for best results.

Frequently Asked Questions About Recipes

→ What fillings work well for these shells?

Popular choices include carnitas, taco-seasoned ground beef, chicken or beef fajita mixes, or even pulled pork. Store-bought fillings can also simplify preparation.

→ Which air fryer type is recommended?

A basket-style air fryer is preferred for even cooking and browning. Oven-style air fryers may cause uneven crisping.

→ How crispy should the shells be?

The shells should have a crispy exterior while maintaining a pleasant chew inside, achieved by properly cooking the pasta beforehand.

→ Why use nonstick spray on the shells?

The spray helps the shells develop a light crispiness and prevents sticking during air frying.

→ Is flipping necessary during cooking?

No flipping is needed. Leaving space between shells in the basket ensures even air circulation and browning.

→ How should leftovers be stored?

Store in an airtight container in the refrigerator for 2-3 days. Reheat gently in the microwave to retain texture.

Air Fryer Taco Stuffed Shells

Crispy shells filled with seasoned carnitas and cheddar, air fried for a flavorful and easy meal.

Prep Time
30 minutes
Cooking Time
13 minutes
Total Preparation Time
43 minutes
Crafted By: Lana

Type of Recipe: Tex-Mex & Fusion

Recipe Difficulty: Easy

Cuisine Type: American

Number of Servings: 24 Serving Size (Approximately 48 stuffed shells)

Dietary Options: ~

Ingredients You'll Need

→ Pasta

01 1 pound jumbo pasta shells (approximately 48 shells)

→ Filling

02 2 cups cooked carnitas
03 24 ounces cheddar cheese, cut into 1-ounce sticks

→ Cooking Spray

04 Non-stick cooking spray

→ Dipping Sauce

05 1 cup sour cream
06 1 tablespoon taco seasoning

Step-by-Step Instructions

Step 01

Bring a large pot of salted water to a boil. Add jumbo pasta shells and cook according to package directions until fully cooked, not al dente. Drain and rinse with cool water to stop cooking.

Step 02

Hold one cooled pasta shell in your hand. Fill it with approximately one tablespoon of carnitas, then wedge a stick of cheddar cheese over the meat. Cover it by wrapping a second shell over the open side, forming a closed shell.

Step 03

Lightly spray the bottom of the air fryer basket with non-stick cooking spray to prevent sticking.

Step 04

Place the stuffed shells in the air fryer basket with a small amount of space between each to promote even cooking. Continue assembling and placing shells until the basket is full, approximately eight shells at a time.

Step 05

Lightly spray the tops and exposed sides of the stuffed shells with non-stick cooking spray to achieve a golden, crispy exterior.

Step 06

Air fry at 400°F (204°C) for 13 minutes, or until shells are crisp and lightly golden brown.

Step 07

Remove cooked shells from the basket and keep warm while cooking remaining batches.

Step 08

In a small bowl, mix sour cream with taco seasoning until well combined.

Step 09

Serve the crispy stuffed shells warm alongside the seasoned sour cream dipping sauce.

Extra Tips & Details

  1. Use a basket-style air fryer for best results to ensure even browning and crispness.
  2. Ensure pasta shells are fully cooked before stuffing to achieve a tender yet chewy texture.
  3. Non-stick spray helps create a crispy exterior while preventing shells from sticking.
  4. Store leftovers in an airtight container in the refrigerator for up to 2-3 days; reheat in the microwave.

Must-Have Kitchen Tools

  • Basket-style air fryer
  • Large pot
  • Air fryer basket
  • Mixing bowl

Allergen Information

Double-check ingredient labels for potential allergens, and consult an expert if uncertain.
  • Contains dairy and gluten; not suitable for those with allergies to milk or wheat.

Nutritional Information (per portion)

These nutrition stats are for general guidance and aren't a substitute for professional advice.
  • Calories: 229
  • Fat: 13 g
  • Carbohydrates: 15 g
  • Protein: 13 g